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Tube Fittings
Assembly instruction according to DIN 3859-2 |
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In
order to ensure proper screwed pipe connections, several basic pre
requisites must be met in the assembly of all screw connection
system. Improper assembly may lead to malfunctions and impair
safety. |
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Preparation of pipes in Tube Fittings |
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Saw off pipe at a right angle.
Deviation of angle pipe axis of up to 1/2
0
is permissible. do not
use pipe cutter. |
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Lightly de burr pipe in the inside and outside of the cut edges.
Bevel angle of up to 0.2 x 450 is permissible. Remove
chips and particles. |
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For
pipe bends, the minimum height from the straight pipe end to the
bending radius must be noted. this must be at least twice the
height of the union nut. |
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Tube fittings
Assembly of cutting Screw connection |
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Pipes
of rustproof steel must be pre - assembled in hardened pre -
assembly connection pieces or the correction responding devices.
this can also be recommended for serial assembly using components
of other materials. |
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Tube fittings
Assembly with Hardened pre - assembly connection piece |
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Lightly grease the threads of the union nut, thread and cone of
the pre - assembly connection piece and the cutting ring, using,
for example anti sizes agent |
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Side
union nut and cutting ring onto the pipe. Ensure that the cutting
ring is positioned correctly (see drawing below). |
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Screw
the union nut onto the pre - assembly connection piece as far as
possible by hand. At the same time , press the pipe against the
stop. As soon as the cutting ring has cut into the pipe , the
tightening moment will increase noticeably. A flag at the union
nut facilitates the observation of the necessary revolutions.
Tighten union nut using a wrench by approx. 1 1/4 revolution. |
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Important : Do not turn the pipe with the nut ! |
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Check
whether a visible collar has formed on the pipe in front of the
(first) cutting edge. |
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Final assembly in screwed connection piece in Tube fittings |
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Insert
the pre - assembled pipe into the screwed connection piece.
tighten union nut approx, 1/2 revolution beyond the point at which
the tightening moment increases noticeable, holding the screwed
connection piece with a wrench. |
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